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Regardless of which strategy you choose, maintenance management software like ToolSense can help your company automate tasks, maintain an overview and be more cost-effective. On the other hand, reactive maintenance may be more economical if the equipment is under warranty or approaching the end of its lifecycle.

For example, preventative maintenance is an asset if it protects measurements such as customer satisfaction, reduces legal risks, etc.

Cost to business in terms of loss of production.Ī business may also need more than one type of maintenance, depending on the nature of what they do.

On the other hand, if the cost is higher if machinery fails, then a proactive type of maintenance methodology might be more beneficial.

If the cost is greater than the repair, then a reactive type maintenance methodology may be perfect for your businesses. First, look at what you lose if equipment fails.

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Improve your maintenance management How to Choose the Right Strategy?Ĭhoosing the best maintenance methodology is a measurement of risk. These alerts do not necessarily mean a complete failure occurs, but that condition is approaching a range where catastrophic failure can occur.

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A sensor on a refrigeration truck monitors the internal temperatures of the truck and alerts the driver when the internal temperature falls outside acceptable parameters.A sensor in an engine monitors misfires and alerts maintenance that engine service is needed.The internal temperature in a data center’s server room becomes too hot, and sensors in that room send out at alert. Alarms that sound when the temperature on a machine or in an environment begins to move outside the safe parameters set up per the manufacturer’s guidelines.The examples of predictive maintenance include: Technology is all around us, and many businesses put it to work for them. Data also is a means to map when the failure of the machine may occur. Data supplied by the equipment indicates when maintenance is needed. One of the more advanced ways to conduct maintenance tasks, predictive maintenance, is data-driven. Fewer complete failures as equipment maintenance occur as the performance drops.Greater productivity - the equipment runs in the range of peak performance for longer.Even then, some costs for replacement may be covered under warranty. In the above example, the HVAC is not repairable, and replacement is the only option. The equipment is fixed just in time, but this method can backfire if a catastrophic event happens. The cost of repairs may be slightly more expensive, but far cheaper than paying a crew to maintain equipment regularly. Repairing an HVAC unit after data from the unit shows it is not functioning at peak performance.īecause there is not a regular maintenance program that prevents breakdown, maintenance occurs only when an issue is noticed.Repairing a broken HVAC unit rather than maintaining it.A problem must be present before maintenance occurs.Įxamples of corrective maintenance include: With corrective maintenance, there is no program for regular maintenance. The goal of corrective maintenance is to bring systems back to regular operation as quickly as possible.

Under corrective maintenance, maintenance teams get to work as soon as a problem occurs.

Keeps energy costs at their lowest possible rates.

Adds to the product’s lifecycle by reducing wear.

Keeps businesses open by preventing most emergency repairs.

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